Dairy Foods Consulting

Dairy Foods Consulting

Peter Dixon, M.S.
Artisan Cheesemaker
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CONVERSIONS
1 GALLON = 3.785 LITERS
0.26 GALLON = 1 LITER
1 OUNCE = 28 MILILITERS
1 POUND = 454 GRAMS
2.2 POUNDS = 1 KILOGRAM

DAIRY CONVERSIONS
2.27 POUNDS = 1 LITER COW OR GOAT MILK
2.31 POUNDS = 1 LITER SHEEP MILK
1.03 KILOGRAM = 1 LITER COW OR GOAT MILK
1.05 KILOGRAM = 1 LITER SHEEP MILK

8.6 POUNDS = 1 GALLON COW OR GOAT MILK
8.74 POUNDS = 1 GALLON SHEEP MILK

Montasio

This a full fat cooked-curd cheese made from cow milk. It originated in the mountainous Carnia region in the northeastern province of Udine, Italy. The cheeses weigh between 14 and 16 pounds, measuring 12-16 inches in diameter by 3-4 inches high
Because of the high cooking temperature a thermophilic starter should be used. In the traditional making of Montasio, cheese is made every day from fresh raw milk and starter cuture is not used. Since the cheese is aged from 6 to 12 months, raw milk can be used to make this cheese in the US.

For 100 lb. (12 gallons) milk

Whole raw milk at 87-95° F. Add starter culture:
For DVS use 0.3-0.5U (approx. 1/8 tsp) EZAL TA050 +
0.1-0.3U EZAL LH100
Or
Use 0.5 lb. Rosell Thermo C bulk culture
For pasteurized milk use twice as much starter culture

Use higher temperatures for cooler ambient temperatures and lower solids milk.
Use lower temperatures for warmer ambient temperatures and higher solids milk.

Add lipase powder, up to 4 grams (1 tsp.) if desired

After 30 minutes add 9 ml single strength rennet.

Check for flocculation and let coagulation go for 3 times the flocculation from adding rennet to cutting, e.g. 3 x 12 min. = 36 min.

Cut the curd into corn kernel sized particles. Heal for 5 minutes.

Stir and cook curds slowly and steadily to 118-122° F in 45-60 min. Raise temperature
5 ° F in the first 15 minutes and increase cooking rate and stirring speed afterwards.

Settle curds under whey. Gather curds in a large cake under the whey and drain off the whey. After draining, the curd is broken up with a “thornbush” (special tool, use your imagination) and then stirred for 15-35 min. to release the whey. At the end of this period the curd is wrinkled and shrunken looking. The curd is then put into the forms lined with cheesecloth and pressed overnight.

Dry salt or brine the cheeses. Dry salt with coarse flake salt once a day for every 2 lb. of cheese (10-12 days). Brine for 4 hours per pound.

Age at 59-63° F and 80% RH for 6-12 months. Scrub the rinds during aging with brine to keep them smooth.
During aging, the cheese changes from having a smooth supple rind and firm paste with a few scattered eyes to having a hard, dry brown rind and granular paste with tiny holes.


Peter Dixon, Dairy Foods Consulting
PO Box 993
Putney, VT 05346 USA
phone/fax: 802.387.4041
dixonpeter@mac.com