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CONVERSIONS
1 GALLON = 3.785 LITERS
0.26 GALLON = 1 LITER
1 OUNCE = 28 MILILITERS
1 POUND = 454 GRAMS
2.2 POUNDS = 1 KILOGRAM
DAIRY CONVERSIONS
2.27 POUNDS = 1 LITER COW OR GOAT MILK
2.31 POUNDS = 1 LITER SHEEP MILK
1.03 KILOGRAM = 1 LITER COW OR GOAT MILK
1.05 KILOGRAM = 1 LITER SHEEP MILK
8.6 POUNDS = 1 GALLON COW OR GOAT MILK
8.74 POUNDS = 1 GALLON SHEEP MILK
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Camembert and Brie
Although similarities occur in the way these cheeses are made and ripened,
Camembert originated in Normandy and Brie in the Ile-de-France, a region
surrounding Paris (Brie is an area, which is east of Paris). Another difference
between Brie and Camembert is the size. Brie is made in one-kilo 9” diameter
(2.2-2.5 lb.) and Grand 14.5” diameter (5-6 lb.) wheels; Camembert is
made in a 4” diameter (250 gram or 8.5 oz.) disc. The thickness of both
is approx. 1.25“.
In the traditional methods of making of these cheeses, raw milk is used
and the cheeses are aged a minimum of 21 days before sale. The well known
raw milk Brie cheeses are Brie de Melun and Brie de Meaux. The Camembert
de Normandie should have “au lait cru” and “moule a la louche” displayed
on the label to be authentically made from raw milk. When the curd is
ladled by hand, it drains for a longer time, up to 48 hours, before the
cheeses can be removed from the forms. Hand salting with a coarse flake
salt is required. These three cheeses are designated as A.O.C. so the
name is protected and the entire processes of making the cheeses follows
strict guidelines.
This recipe was developed by the French cheesemakers that I worked with
from 1986-1987. They made the A.O.C. Brie de Meaux and Brie de Melun.
This recipe is typical of a more modern approach for making these traditional
cheeses from pasteurized milk. Some of the techniques were developed to
preserve traditional characterisitcs while others were done to shorten
the process. The milk was “pre-ripened” preserve the natural balance of
bacteria and to lower the pH slightly, which prepares the milk to behave
in a more traditional manner after pasteurization. The whey draining process
was shortened to less than 24 hours by the use of more active lactic acid
producing cultures. We always made Brie and Camembert from the same milk
on the same day but the curd cutting and hooping were done differently.
After cutting the vat into vertical slices, the Brie curds were ladled
by hand with a “pelle,” (shown above). Camembert curds were cut into hazelnt-sized
cubes and dipped from the small vats with 5-liter capacity, solid, stainless
steel scoops. I have modified this recipe by ladling the Camembert by
hand after slicing it into vertical ribbons. In this case, the molds must
be one inch higher and the whey takes one hour longer to drain before
the cheeses can be turned for the first time.
All times are approximate. Note that molds are added to the milk and
sprayed on.
This recipe is intended to be used with cow and goat milk. A sheep milk
recipe, because the curd drains faster, may need some changes in starter
and rennet amounts and a lower temperature to produce a soft cheese. I
have added some notes for using sheep milk. The same methods used for
salting, spraying the mold, drying, and aging used for the Brie and Camembert
cheeses made from cow and goat milk can be used for the goat cheeses made
from the semi-lactic curd.
The temperature of the make room on day two should be75-80 °F. It
should decrease to 68 °F overnight.
| DAY ONE |
| 2:00 PM |
Standardize milk to 3.3-3.4% Fat or protein to fat ratio
of 0.90. This will make
cheese that meets the minimum of 45% fat-in-dry matter. Milk can also
be used whole or fortified with cream to make higher fat cheeses.
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| 4:00 PM |
Hold milk at 45-48 °F. Add 0.2% Flora Danica bulk
culture or
one unit freeze-dried culture per 200 lb. milk. |
| DAY TWO |
pH |
%TA |
| 8:00 AM |
Pasteurized milk at 92-93 F (90 °F sheep milk).
Add 0.5 - 1% of EZAL MM100 or MM101 starter culture,
which is 1 unit per 50 - 100lb. milk.
Add Lacto Labo Penicillium mold, one dose per 1,000 lb. milk.
Add Lacto Labo Geo 15, one fifth dose per 1,000 lb. milk |
6.60-6.70 . |
16-.18 |
| 10:00 |
Add 8-9 ml single strength rennet per 100 lb. cow and
goat milk or 5 ml per 100 lb. sheep milk
into vats containing no more than 26 gallons milk.
Wait 10 minutes between each vat to add the rennet.
Check for initial flocculation point (usually in 12-14 min).
Allow the curd to sit for 6 x the coagulation time from
adding rennet (e.g. 72-84 min.). The vats take 10 minutes to empty
when when two people are ladling curds. |
6.50-6.55 |
17-19 |
| 11:45 |
Cut the curd vertically with a single-bladed saber into
vertical ribbons 1” x 1”. Alternatively, for Camembert:
Cut the curd vertically and horizontally into hazelnut-sized (0.75
inch) cubes. Rest the curds for 10 minutes |
6.40-6.45 |
.11-.13 |
| 12:00 |
Remove the excess whey from the top of the curds and
ladle curds into draining forms sequentially. The forms are 5” tall
for cow and goat milk and 3” tall for sheep milk. Alternatively, for
Camembert: After removing the whey the curds are turned over slowly
until the bottom is on the top and dipped out with a 5-liter capacity
scoop. Filler trays are needed to distribute the curds evenly to the
molds (4” high forms are used). The forms must be filled quickly (under
10 minutes). |
| 1:30 PM |
First flip time (end for end) |
6.20-6.30 |
.14-.16 |
| 3:00 PM |
Second flip time |
5.70-5.90 |
.25-.30 |
| 4:30 |
Third flip time |
5.30-5.50 |
.50-.60 |
| 6:00 |
Fourth flip time
After the last flip, the room temperature is decreased slowly
from 75 °F to 68 °F during a ten hour period (overnight)
to control the fermentation and to prevent
shocking the curds when they are moved to the salting room. The
curd pH will decrease slowly to 4.7-4.8 by morning. Room temp should
be 68 °F. |
5.10-5.30 |
.70-.90 |
| DAY THREE |
pH |
%TA |
| 8:30 AM |
Remove the cheese from forms and salt surfaces with
flake salt (Morton or Diamond Crystal Kosher is the
proper particle size) and place on wire racks. |
4.7-4.8 |
1.0-1.1 |
| 10:00 |
After the salt has dissolved, spray (mist) the cheeses with one
dose Penicillium white mold and one fifth dose Geo 15 per 1,000 lb.
of original milk weight. Conditions in the salting room should be
58-62 °F with 80-85% RH and moderate ventilation. |
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| 10:30 |
Turn cheeses and salt the other side. |
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| 12:00 |
Spray Pen./Geo. solution on top and sides of all cheeses |
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| DAY FOUR |
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| 8:00 AM |
Turn cheeses on racks and move to curing room at 52-54 °F and
95-97%
RH. Turn cheeses on racks when first signs of mold growth appear.
Turn every 2 days until mold growth is complete. |
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After 7-10 days, move to the packaging room for at least 2 hours to
dry the cheese surfaces. Package in appropriate wrapper, 2 ply (wax-coated
paper with perforated plastic sheet) and move the cheese to a colder room
with 48-48 °F with 85% RH for at least 14 days before sale. The cheese
should keep for 14-20 days more until it becomes over ripe. The cheese
can be moved to a refrigerator at 38 °F after packaging or stored
ripening to extend its shelf life.
NOTES TO ACCOMPANY THE BRIE AND CAMEMBERT RECIPE
The following method of cheese-making is appropriate for this recipe:
- The culture may be added to all of the milk, up to 104 gallons, in
the vat pasteurizer at once. If more milk is used, stagger the starter
culture addition for the next batch by time it will take to ladle the
curds from 104 gallons.
- When it is time to add the rennet, the milk is drawn out of the vat
into 26 gallon (100 liter) single-wall vats that can be made of plastic
or stainless steel. The 18-20 ml of single-strength rennet is added
to each vat separately.
- Wait 20 minutes before adding rennet to the next vat in line, which
is the time it takes for one person to ladle the curds from the vat
(if two people are ladling, the time can be 10 min. between vats). When
the renneting is staggered in this manner, the curds for each individual
cheese are very similar in their draining characteristics. This is very
important for obtaining uniform quality cheese.
- Once the curds are in the forms, they are turned frequently (4 times
all together). This assures even whey drainage and prevents concavity
from forming. A system of two-stage cheese block forms resting on a
single drain matting and drain tray is the best for this method. To
turn the block form for the first time, the curd must be drained to
the level of the first (bottom) stage. The second (top) stage of the
form is removed, a second matting and drain tray are placed on top of
the first stage of the form, and the entire block form can be turned
over. This is done in the “Servy system.” The “Mino-Gaillard” and “Alpma”
systems have drain matting incorporated into the block forms. There
are also full (4”) length individual Camembert forms, which can be used.
It will take longer for the curds to drain before the first flip.
- Less than one half-gallon (4.2 lb.) of 3.4% fat milk will make approx.
two 250-gram Camembert cheeses.
- Approx. two gallons (16.5-17 lb.) of 3.4% fat milk will make one 1-kg.
Brie cheese.
- For Jersey milk the yield is one Camembert from 3.8 lb. milk and 1
Brie from 15-16 lb. milk. These cheeses are closer to a double-creme
due to the 4.5-5% fat milk.
Peter
Dixon, Dairy Foods Consulting
PO Box 993
Putney, VT 05346 USA
phone/fax: 802.387.4041
dixonpeter@mac.com
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