| Cheddar
For 50 lb. (6 gallons) pasteurized or raw milk.
Heat milk to 88° F
Add 1 unit of EZAL MA014, MA016, MA011, or MA019 starter culture
or 8 oz. of bulk mesophilic lactic starter culture
Ripen with culture for 1 1/2 hours for EZAL culture and 1 hour for bulk
culture
Add 4.5 ml single strength rennet or 2.25 ml double strength rennet
Check for the curdling time and multiply this times 3 to get the time
from adding rennet to cutting the curd, e.g. 12 min. x 3 = 36 min.
Cut into 3/8” cubes (pea-sized particles)
Settle curds after cutting for 5 minutes
Stir and heat curds to 95 F in 30 minutes ( 1° F every 4 minutes)
Continue stirring and heating to 102° F in 15 minutes (1° F every
2 minutes)
Cook at 102° F for 45-60 minutes until the curds bounce off your
hand and feel like pellets and are springy when squeezed. Whey pH 6.1-6.2
Settle curds under the whey for 15 minutes.
Move curds slowly to the back of the vat to form a pack that is 8 inches
deep.
Drain off the whey and form a trench in the middle of the pack to let
the whey escape from the curds. When you are finished draining, there
should be two packs of curds on either side of the back of the vat with
an 8-10 inch wide trench down the middle. The pack should be about 4 inches
deep.
Whey pH 5.9-6.0 by the time the pack is formed and most of the whey is
drained.
Cheddaring Process:
Wait ten minutes and cut the pack into slabs that are 6 inches wide.
Turn the slabs over after 15 minutes. Turn again after 15 minutes.
Cut the slabs to half their length and pile them 2 high.
Turn the slabs over and pile 3 high after 15 minutes,
Continue to turn and pile the slabs every 15 minutes up to 7 high if you
need to keep moisture in the curds or 4-5 high if you need less moisture.
Maintain the temperature at 95-100° F during the cheddaring process.
This can be checked by sticking a thermometer into the slabs of curd.
When the whey is pH 5.3-5.4 (acidity of 55-75 degrees), mill the slabs
of curd into pieces 1 inch x 2 inches.
Time from adding culture to milling is around 6-6 1/2 hours.
Wait ten minutes and add salt. Use coarse flake salt (like Kosher salt)
at a rate of 2.75-3.4 lb. per every 100 lb. curd. Salt amount will vary
with cheese yield.
Add the salt in 3 portions and wait 5-10 minutes between each addition.
The idea is to let enough salt dissolve into the curds before hooping
the curds and pressing them into blocks or wheels. However for smaller
batches, two applications will be enough.
Gather the curds into the forms (blocks or hoops) lined with cheese cloth
and move to the press.
Press with enough pressure to create a smooth rind by the next morning.
This is 25 p.s.i. to start. After 30 minutes take of the pressure and
tighten the cheese cloths around the cheese. Increase the pressure to
40 p.s.i. for the rest of the time.
Remove from the press and take the cheese out of the forms. The cheeses
can be vacuum sealed or waxed. If muslin cheese cloth is used, it can
be left on the rind and waxed over.
Medium Cheddar is at least 6 months aged
Sharp Cheddar is one year
Extra Sharp is 18 months
Vermont, Canadian, and English Cheddars have higher acidity (55-100 degrees).
Midwest Cheddar has moderate acidity (45-55 degrees).
Note:
The cheese can also be bandaged in 2 layers of cheese cloth dipped in
melted lard. After pasting the cheese cloth onto the cheese, the wheel
should be returned to the press for another half day or overnight pressing.
The bandaged cheeses are drier after aging than the waxed or vac-sealed
counterparts. The molds must be scrubbed off of the bandage, especially
during the first month and after that only occasionally. An SOS scrubber
sponge works well if dipped in a 5% salt brine.
Peter
Dixon, Dairy Foods Consulting
PO Box 993
Putney, VT 05346 USA
phone/fax: 802.387.4041
dixonpeter@mac.com
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